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ISVE: operation and main characteristics of grinders. |
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The
main characteristics of a grinder must be robustness and reliability;
this is true of each of the parts of the machine, from the loading
hopper and shredder unit to unloading.
From the technical point of view the shredder is made up of a loading
unit, which very often has the characteristics of a simple hopper
(1).
The function of this part should not be overlooked in that, in order
to avoid problems in shredding it must be able to transport the
material in the best way possible to the shedder unit.
I.S.V.E. S.r.l. has acquired long experience in the field of finding
different solutions to the many problems of loading, endeavoring
to satisfy as best as possible the characteristics of each by-product.
The cutting action of the grinder is carried out thanks to a series
of cutting elements which by intersecting shred the material.
The main parts of the system are made up of sharp edged disks (3),
equipped with hooks (2). Each hook has
the job of "hooking" the product and to transport it towards
the cutters (4) assembled on two or more
counter rotating driving shafts which slice the material.
The grinding group is usually driven by an asynchronous ac electric
motor which, linked to a gearmotor is able to produce the necessary
forces needed in shredding.
When too much material transported or material which cannot be shredded
builds up between the disks a thermoelectric couple temporarily
inverts the rotation of the disks thus avoiding structural overloading
or damage to the machine.
Experience acquired in the various sectors where employed enables
the shredder group to be adjusted to the best of its possibilities
without penalizing production capacity and regular operation.
The product is expelled after it has passed through a screen (5)
which selects the material that has reached the required size.
The larger items get hooked again by the hooks and are recycled
for further shredding: it goes without saying that the smaller the
diameter of the screen mesh the more recycling processes through
the shredder the material will have to undergo.
From what has been said it is clear that the overall concept behind
the shredder is quite simple but extremely efficient.
The biggest advantages gained in using it refer principally to the
low rotation speed of the disks. On the contrary to what happens
in traditional mills, the cutting torque available is inversely
proportional to the slower rotation speed of the shafts.
This characteristic enables it to operate with a low absorption
of electric energy and decrease in noise level (less than 60 decibel).
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